Fuse Locations and Replacement Chart for Zig-Zag Machines

Osman Bayrak

The information in this article applies to the following machine models:

  • Barudan B2000 Single head Zig-Zag Embroidery machines
  • Meistergram models Single head Zig-Zag Embroidery machines

SUMMARY

This page provides a list of all fuses used in the Zig-Zag machines produced under the Meistergram and Barudan Labels. 

Fuses provide electrical protection to the machines, preventing circuit overload and possible further damage to the machine or possible fire and shock hazard. It is important to replace the fuse with one of the correct rating. 

This chart shows the location of the fuse, its rating and size, the Barudan, "Bussman" ("Buss."), "Littlefuse" ("Litt."), and "Radio Shack" ("Rad.") part numbers.

FUSE CHART


 M600 M600XL

 

LOCATION

FUNCTION

FUSE

SIZE

Barudan 

Buss.

Litt.

Rad.
Head Control Card   Needle Position 3A 125v Fast 1/4" x 1-1/4" glass P530805 AGC 3 312003 27-1009
  Tension Solenoid 2A 125v Fast 1/4" x 1-1/4" glass P820015 AGC 2 312002 27-1007
Console Mother Bd 9 VDC Unreg. provides 
5 VDC for the console		 5A 125v Fast 1/4" x 1-1/4" glass P530830 AGC 5 312005 27-1011 
27-1071
Power Supply Chassis 110 VAC Primary 8A 125v Fast 1/4" x 1-1/4" glass P820017 AGC 8 312008 27-1014
Power Supply C.B. F1 9 VDC Unregulated 5A 125v Fast 1/4" x 1-1/4" glass P530830 AGC 5 312005 27-1011 
27-1071
F2 20 VDC, 12VDC 5A 125v Fast 1/4" x 1-1/4" glass P530830 AGC 5 312005 27-1011 
27-1071
F3 22 VDC, -22VDC 2A 125v Fast 1/4" x 1-1/4" glass P820015 AGC 2 312002 27-1007
F4 6.3 VAC (Display) 0.25A 250v Fast 1/4" x 1-1/4" glass P820014 AGC 1/4 312.25 27-1002
F5 54 VDC (Display) 0.25A 250v Fast 1/4" x 1-1/4" glass P820014 AGC 1/4 312.25 27-1002
Relay Box Motor power 15A 250v Slow 1/4" x 1-1/4" ceram. P820018 MDA-15 326015  


 M700 M700XL

  

LOCATION

FUNCTION

FUSE 

SIZE

Barudan  

Buss.

Litt.

Rad.
P. E. Board   F1 12 VDC 3A 250v Slow 1/4"x1-1/4" glass P530811 MDL 3 313003 27-1025
F2  5 VDC 2A 250v Slow 1/4"x1-1/4" glass P530813 MDL 2 313002 27-1023
F3  MCB Power 5A 250v Slow 1/4"x1-1/4" glass P530815 MDL 5 313005  
Table front

 

 F4  CPU Power Supply 1A 250v Slow 1/4"x1-1/4" ceram. P530817 MDA 1 326001 (27-1021)
F5  Transformer power (steppers) 8A 250v Slow 1/4"x1-1/4" ceram. P530825 MDA 8 326008 (27-1030)
F6  Motor power 5A 250v Slow 1/4"x1-1/4" ceram. P530818 MDA 5 326005  
F7  Main power 10A 250v Slow 1/4" x 1-1/4" ceram. P530823 MDA 10 326010  


 M800 M800XL M800XLC

  

LOCATION

FUNCTION

FUSE

SIZE

Barudan  

Buss.

Litt.

Rad.
Power input  Table power 5A 250v Med 5 x 20mm glass P530807 GMC 5 233005 (27-1067)
P. J. Board  F1 Transformer power 3A 250v Slow 1/4" x 1-1/4" ceram. P530821 MDA 3 326003 27-1025
C. E. Board  F1 SBC Board Power 3A 125v Fast 1/4" x 1-1/4" glass P530805 AGC 3 312003 27-1009
F2 Tension Solenoid 1A 250v Fast 1/4" x 1-1/4" glass P530831 AGC 1 312001 27-1005
F3 Stepper motors 3A 250V Slow 1/4" x 1-1/4" glass P530833 MDA 3
MDL 3		 313003 27-1025
C. E. Bd. Crowbar  F1 Crowbar circuit (steppers) 3A 125v Fast 1/4" x 1-1/4" glass P530805 AGC 3 312003 27-1009
D. C. Drive  F1 Motor's Dynamic Brake 5A 125v Fast 1/4" x 1-1/4" glass P530830 AGC 5 312005 27-1011 
27-1071
F2 Motor's Mechanical Brake 1A 250v Fast 1/4" x 1-1/4" glass P530831 AGC 1 312001 27-1005
F3 Main motor 4A 250V Slow 1/4" x 1-1/4" glass P530832 MDA 4
MDL 4		 313004 27-1026


 900/M2000

  

LOCATION

FUNCTION

 FUSE

SIZE

Barudan  

Buss.

Litt.

Rad.
Power block Main power 5A 250v Med 5 x 20mm glass P530834 GMC 5 233005 (27-1067)
Head Interface Bd. F1 Stitch width, tension solenoid. 2A 250v Med 5 x 20mm glass P530835 GMC 2 233002 (27-1064)
Stepper Drive Bd.  F1 Stepper motor  3A 250v Med 5 x 20mm glass P530808 GMC 3 233003  
Servo Drive Bd.  F1 Servo Motor  5A 250v Med 5 x 20mm glass P530834 GMC 5 233005 (27-1067)
Trimmer Board  F1 Trim solenoid 1A 250 Fast .177" x .57" glass P530839   225001  


 B2000

  

LOCATION

FUNCTION

FUSE

SIZE

Barudan  

Buss.

Litt.

Rad.
Power block Main power 5A 250v Med 5 x 20mm glass P530834 GMC 5 233005 (27-1067)
Stepper Drive Bd.  F1 Stepper motor  3A 250v Med 5 x 20mm glass P530808 GMC 3 233003  
Servo Drive Bd.  F1 Servo Motor  5A 250v Med 5 x 20mm glass P530834 GMC 5 233005 (27-1067)
Head/Trimmer Bd  F2 Width & trim motor  2A 250v slow .177" x .57" glass P530840   229002  
F3 Solenoids  2A 250v slow .177" x .57" glass P530840   229002  

 

FUSE TYPES

Type

1/4" x 1-1/4" glass

 

This is the most common size fuse, and can be either fast or slow blow. 

1/4" x 1-1/4" ceramic

This fuse is used for higher current circuits. The white ceramic body prevents visually inspecting the fuse to see if it has blown.

5 x 20mm glass

 

This is a slightly smaller fuse used on newer machines

.177" x .57" glass

 

This fuse is especially small, and is used on boards where space is limited., 

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